2010 yamaha grizzly 700 owners manual
It offers guidance when dealing with any ATV featuring one- or two-seats with three or more wheels. You can order the book online and download it for easy access. There are several types of repair manuals available for your Yamaha Grizzly. These include:. It contains guidelines and instructions to maintain, repair and service their ATV.
The manuals cover most aspects of repair through step-by-step procedures. You will find part numbers, dimensions, torque specifications and more in this book. These are referred to as shop manuals. It consists of service, maintenance and repair instructions for the ATV. The step-by-step directions provide diagrams, illustrations and photographs. Incorrect valve timing. Weak or broken valve springs. Damaged intake or exhaust valve. Fuel mixture too rich or enrichener left on too long. Incorrect spark plug for the kind of service.
Piston rings badly worn or broken. Valve guides or seals badly worn. Pre-Ignition or Detonation Knocks or Pings 1. Fuel octane rating too low. Faulty spark plugs. Excessive carbon deposit on piston head or in combustion chamber. Insufficient oil supply or oil not circulating. Insufficient air flow over engine. Heavy carbon deposit. Leaking valve. Low oil pressure caused by oil feed pump not functioning properly or oil passages obstructed.
Faulty hydraulic lifters. Bent push rod. Incorrect push rod length. Rocker arm binding on shaft. Valve sticking in guide. Chain tensioning spring or shoe worn. Primary chain badly worn or links tight as a result of insufficient lubrication or misalignment.
Engine to transmission mounting bolts loose. Upper engine mounting bracket loose. Internal engine problem. Broken frame. Oil pan empty. Oil pump not functioning. Restricted oil lines or fittings. Restricted oil filter. Oil pump misaligned or in poor condition. Oil pan overfilled.
Restricted oil return line to pan. Restricted breather operation. Valve guides or seals worn. Plugged crankcase scavenge port. Panel D 2. Quick fastener screw 3. Install the seat. Panels D and E To remove one of the panels 1. Remove panel C. Remove the quick fastener screw and bolt, and then pull the panel upward to remove it. To ease removal of panel D, shift the drive select lever into the reverse position.
Page To install one of the panels 1. Place the panel in the original position, and then install the bolt and quick fastener screw. Quick fastener screw 1. Bolt 2. Install panel C. Page Panel F To remove the panel Pull outward on the areas shown. Panels G and H To remove one of the panels Remove the nut and bolts, and then pull the panel 1.
Panel F downward while pushing the projection. To install the panel Place the panel in the original position.
Panel G 1. Panel H 2. Nut 2. Nut 3. Bolt 3. Bolt 4. Projection 4. Projection To install one of the panels Place the panel in the original position, and then in- stall the bolts and nut. Page 2. Remove the rear carrier by removing the bolts. Carrier bolt under the fenders Panel I To remove the panel 1. Carrier bolt upper 1. Carrier bolt lower 1. Panel I 2. Quick fastener 3.
Remove the quick fasteners, and then push inward on the areas shown. Place the panel in the original position, and then install the quick fasteners. To remove a radiator grill Remove the quick fastener, pull the radiator grill outward at the top, and then pull it upward.
Install the rear carrier by installing the bolts and tightening them to the specified torques. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accor- dance with the periodic maintenance and lubrica Page If the spark plug shows a distinctly different color, the engine could be operating improperly.
Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check the ATV. Check the spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. If a torque wrench is not available when installing 3. Page To change the engine oil with or without oil fil- ter cartridge replacement The engine oil should be between the minimum 1.
Place the ATV on a level surface. Remove panel F. Page 8. Install the new oil filter cartridge with an oil fil- ter wrench, and then tighten it to the specified torque with a torque wrench. An oil filter wrench is available at a nearby Yamaha dealer.
Apply a thin coat of engine oil to the O-ring of the new oil filter cartridge. Page Refill with the specified amount of the recom- mended engine oil, and then insert the dip- stick completely into the oil filler hole.
Recommended oil: See page Oil quantity: Without oil filter cartridge replacement: 2. Page Final Gear Oil If any leakage is found, have 3. If the oil is below the brim of the check hole, a Yamaha dealer check and repair the ATV.
In ad- remove the final gear oil filler bolt and its gas Page To change the final gear oil 1. Place an oil pan under the final gear case to collect the used oil. Remove the final gear oil filler bolt, the final gear oil level check bolt, the final gear oil drain bolt and their gasket to drain the oil from the final gear case. Page Differential Gear Oil The differential gear case must be checked for oil leakage before each ride.
If any leakage is found, 1. Final gear oil have a Yamaha dealer check and repair the ATV. Gasket In addition, the differential gear oil level must be 3. Page To check the differential gear oil level 5. Install the oil filler bolt and its gasket, and then 1. Remove the differential gear oil filler bolt and Tightening torque: its gasket, and then check the oil level in the Differential gear oil filler bolt Differential gear oil drain bolt 1.
Differential gear oil filler bolt 2. Gasket 2. Gasket 3. Differential gear oil 4. Install the drain bolt and its new gasket, and 4. Correct oil level then tighten the bolt to the specified torque. Recommended differential gear oil: Tightening torque: See page Page Coolant 8. Check the differential gear case for oil leak- age. If oil is leaking, check for the cause. EBU Coolant The coolant level should be checked before each ride.
In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. Page If water has been added to the coolant, have The radiator fan is automatically switched on or a Yamaha dealer check the antifreeze con- off according to the coolant temperature in the tent of the coolant as soon as possible, radiator.
Page 5. Remove the radiator cap. Coolant drain bolt 2. Gasket 1. Radiator cap 6. Remove the coolant reservoir cap. Disconnect the hose on the coolant reservoir side, and then drain the coolant from the cool- ant reservoir. Trough 4. Pour the recommended coolant into the reser- voir to the maximum level mark, and then in- stall the reservoir cap.
Howev- er, if distilled water is not available, soft water may be used for refilling. Do not use hard water or salt water since they are harmful to the engine. Water pump air bleed bolt 1. V-belt cooling duct 2.
Clamp screw When coolant begins to flow out of the bolt Loosen the cylinder head air bleed bolt, with- hole, tighten the water pump air bleed bolt to out removing it, to allow all of the air to escape the specified torque. Start the engine, and then check for coolant leakage.
If any leakage is found, have a Yamaha dealer check the cooling system. Cylinder head air bleed bolt Install the V-belt cooling duct, and then tighten the clamp screw. Page the panels. Check the hoses periodically and, if dust or water collects in them, empty them and clean the air filter element and air filter case. Sponge material 1. Air filter case cover holder 2. Air filter mesh 2. Air filter case cover 5. Clean the mesh with solvent, and then wipe 4.
Remove the sponge material and the mesh the solvent off. Check the sponge material and replace it if damaged. Apply Yamaha foam air filter oil or other qual- ity foam air filter oil to the sponge material. The sponge material should be wet but not drip- ping. Page Cleaning The Spark Arrester EBU Cleaning the spark arrester Select a well-ventilated area free of combustible materials and make sure the exhaust and muffler are cool.
Remove the bolts. Hose Install the panel. The air filter element should be cleaned every 20— 40 hours. Tailpipe 1. Purging bolt 2. Spark arrester 2. Gasket 8. Start the engine and rev it up approximately 4. Check the gasket for damage, and replace it if twenty times while momentarily creating ex- necessary.
Page Valve Clearance 3. To increase the throttle cable free play, turn must be adjusted by a Yamaha dealer at the inter- the throttle cable free play adjusting bolt in di- vals specified in the periodic maintenance and lu- rection a. Page Checking The Front And Rear Brake Pads If a brake pad has Rear brake worn to the point that the wear indicator groove has almost disappeared, have a Yamaha dealer re- place the brake pads as a set. The wheels need to be removed to check the brake pads.
If a protector wears to the point that its indicator be- comes visible, have a Yamaha dealer replace the protector. Rear brake hose protector The wheels need to be removed to check the 2. Page Always clean up spilled fluid imme- diately. As the brake pads wear, it is normal for the brake fluid level to gradually go down. However, if the brake fluid level goes down suddenly, have a Yamaha dealer check the cause. Minimum level mark In addition, have the oil seals of the master cylinders and cali Page Adjusting The Brake Pedal Free Play EBU Adjusting the brake pedal free play The brake pedal free play must be adjusted at the intervals specified in the periodic maintenance and lubrication chart.
Always perform this maintenance completely in the following order whenever adjusting the rear brake. Before adjusting the brake pedal free play, check the rear brake pads for wear. After adjusting, there should be slight play at If the correct free play cannot be obtained, have a the brake pedal cable joint as shown.
If there Yamaha dealer adjust it. When adjusting the rear brake pedal free play: Be sure not to step on the brake pedal.
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